[All] City of Ottawa - Power Collection and Distribution Systems
Robert Milligan
mill at continuum.org
Sun Dec 20 00:15:06 EST 2009
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(TMP) Projects > Light Rail Transit (LRT) Technology Forum > Read all
about it—LRT technology education begins here > Power Collection and
Distribution Systems
Read all about it—LRT technology education begins here
Executive Summary
Glossary of terms and abbreviations
Automation versus driver-operated vehicles
Climate Considerations
Low-Floor and High-Floor Vehicle Characteristics and System Implications
Single Versus Multiple Vehicle-type Fleet
Power Collection and Distribution Systems
Regulatory Framework
Degree of Corridor Segregation
Signalling Systems
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Power Collection and Distribution Systems
Introduction
Overview of the power system
Power Distribution Technologies
Dual power systems
System Implications
Applicability to Ottawa
Conclusions and Recommendations
Introduction
Electrically-powered railways provide an excellent way to move large
volumes of passengers. These systems have been in use for more than a
century and provide for clean and efficient operations. They allow for
the power to be supplied by any number of sources and represent an
important way of future-proofing the system, regardless of energy costs.
An electrical power system emits no pollution where the power is used,
although some miniscule amounts of ozone will be emitted at the power
contact points during arcing and sparking; over the last 120 years
there is no evidence of these amounts being injurious to human health.
As electricity is centrally produced at power stations that operate at
or near peak efficiency, the total pollution created is also greatly
reduced in comparison with other propulsion methods.
The use of electric power in a tunnel environment is relatively safe
as passengers are not exposed to the noxious fumes generated by
vehicles powered by internal combustion engines.
Key Issues
Key issues in the selection of an appropriate power supply technology
include:
Should the design of the power system be concerned only with efficiency?
Climate issues with respect to the reliable operation of electric
power transmission in Ottawa’s winter months
The potential for a mix of technologies to be deployed
Aesthetic concerns with respect to look of the runningways,
particularly in sections of the rapid transit network that could pass
through sensitive areas such as the Greenbelt or the Western Parkway
corridor.
Overview of the power system
With any electrically powered railway, there are three fundamental
components which dominate the system.
Power supply: Including the power grid to bring power to the
transformer stations that convert it from the high voltage
distributions system a voltage that can easily be transferred to the
trains.
Power transfer: The means of transferring and distributing energy from
the transformer station to the vehicle.
Prime mover: A motor or similar device which will allow the
distributed electrical energy to be converted into a motive power and
therefore movement.
Power is supplied to the system by Hydro Ottawa at a high voltage,
likely from the distribution lines that supply power to the city. This
power is transmitted from generating stations over long distances
using alternating current. The power is received by the system at
Power Supply Units (PSU) or Traction Power Substations located along
the line, which are strategically placed to provide the right amount
of power at strategic points.
Once the power is received and transformed, it has to be transferred
to the trains. This transmission can be done as either AC or DC. For
long distances AC power is commonly used as the high voltages allow
alternating current for lower or direct current, providing power to
trains with minimal losses. Rapid transit systems tend to operate on
DC, which operates at a lower voltage but higher currents and requires
that power substations be spaced more closely. The lower voltage of a
DC system also simplify some maintenance and operations and eliminate
the need for power transformers on all trains operating on an AC system.
In addition to the type of current system used, the method to connect
to the trains also needs to be considered. Third rail and overhead
catenary systems are the two primary methods used. The position of the
third rail down close to track level can make maintenance easier, but
requires complete segregation of the right-of-way to reduce risk of
electrocution. Overhead systems require poles and catenary wires to
support the contact wire that provides the power to the train.
Two new systems are in the development or early deployment stage.
These do not require either an overhead wire or a constantly powered
third rail, but rely on either a power rail between the two running
rails that is live only when the train is sitting over top of it, or a
contactless system that induces power to the train. Both of these
systems rely on on-board power storage to augment the system.
Figure 1 shows the power distribution system. High voltage power is
supplied by the local utility to the Power Supply Unit (PSU) or
Traction Power Substation where it is rectified and connected to the
Overhead Catenary System (OCS). The OCS could equally be a third rail
or ground contact rail, but the concept remains the same. The power is
then passed through a collector at the top of the pantograph and is
passed to the propulsion motor (or prime mover). After passing through
the propulsion motors, the return current is passed back into the
running rails where it connects back to the PSU.
Figure 1 - Overview of power distribution
AC and DC powered systems
AC systems are predominantly chosen for rail networks which have long
distances to travel and require fewer power supplies. There are some
systems in Canada which operate from 25kVAC including the Deux
Montagnes Line in Montréal. This commuter rail line was originally
powered by 3kVDC but was converted when it was reactivated in the
1980’s.
Despite the appealing reduction in electrical infrastructure costs and
lower power losses, the 25KVAC system requires the vehicle to carry
its own power transformers on-board which leads to a large increase in
vehicle weight and a loss of vehicle space. The higher voltage system
also carries a higher risk of safety for passengers and operating
personnel. Higher voltages also produce stronger localised
electromagnetic fields which can cause EMC problems with adjacent
equipment, and without adequate screening can also increase risk of
biological exposure both inside and outside the vehicle.
A DC system operates in much the same way as 25kVAC, but requires that
the AC supply be converted, or rectified, to provide a DC source for
the trains. The majority of electrically-powered railways in the
United States and Canada operate at either 600 or 750VDC, with only
two (which are largely metro/commuter rail lines) operating from
1500VDC. In fact it should be noted that the original Ottawa North
South Line was designed to be fitted with a 1500VDC system.
The DC system requires local Traction Power Substations to be
regularly spaced at approximately 1.5km intervals at the trackside
should one substation fail. These allow some redundancy of operation.
The net benefit is that the power transformer equipment is not carried
on-board the vehicle, leading to a lower vehicle weight and gains in
interior space.
There are some important distinctions in vehicle types which are
related to the size and amount of power equipment stored on-board the
vehicle. LRV’s associated with LRT tend to have power equipment stored
locally and in some cases in the roof space to maintain a low floor
and maximise interior space. Metro and EMU vehicles have equipment
which is of a larger size and weight and is proportional to the
vehicle size, speeds and weight increase. Also Metro and EMU vehicles
tend to have higher floors and so the associated power equipment has a
greater ability to be located underneath. The EMU vehicle, to gain
even more space, tends to be coupled in multiple units, which allows
the sharing and distribution of equipment underneath two vehicle
bodies which means that they cannot easily be separated; this
technique is also common across all vehicle types, but the EMU design
and size allows more flexibility.
Power Distribution Technologies
Due to their lower voltages, DC systems have a number of different
available methods of power transfer, including:
Third rail
Overhead catenary
In-ground power rail
Inductive power transfer
AC systems however are generally limited to either an overhead
catenary system or inductive power transfer.
Third rail
Third rail is used predominantly in areas of narrow rights of way or
in tunnels where the objective is to reduce the width of the running
route or the overall diameter of the tunnel bore. Its compact
configuration can allow for substantial tunnel savings over that of a
tunnel diameter that supports an overhead system. The cost of
installation and maintenance is also low, as the system is all ground
level based and easily accessible.
A number of third rail systems use the running rails as a negative
return although one of the biggest users of third rail (London
Underground in the UK) use a separate return conductor which is
actually a fourth rail and removes the need for using the running
rails as a return path for the current. Vancouver’s SkyTrain also uses
a third and fourth rail for power distribution and return.
The close proximity to ground makes the electrified third rail system
a significant operational hazard. Work safety conditions can easily be
compromised in wet and slippery environments. Passenger access needs
to be more carefully controlled to prevent accidents.
Its close proximity to ground level means that the electrical
insulators supporting the third rail suffer from brake dust
contamination and insulation cracking which lead to stray currents.
They are also prone to ice and snow shorting the electrical system to
earth. Newspaper and other litter at track level can also get caught
in the paddles used to pick up the power causing small fires.
The third rail system requires segregation from the public as access
to the rail is relatively easy. In station areas the third rail is
moved to the other side of the platform to minimise the possibility of
electrocution. Third rail systems are generally fitted with high floor
vehicles to decrease the likelihood of passengers being in the track
area.
Third rail is a proven and mature technology and there is a degree of
competition in the manufacturing of components, but aspects of safety
mean that the system is no longer in favour and is now becoming quite
specialised.
Overhead Catenary Systems
Overhead systems are the most common form of power distribution to LRT
vehicles throughout the USA and Canada. Most of the existing LRT
systems are 650-750VDC overhead catenary with a small number of metros
operating at 1500VDC.
The advantage of overhead systems are that they don’t require a high
degree of segregation from the public, but will require additional
safety precautions, permit procedures and revisions for ‘working at
height rules’ in any publically accessible areas.
Some careful planning of the pole positions in visual alignment to
trees or the growing of vines and creepers on catenary infrastructure
will help to soften the visual impact of the overhead system and gain
wider public acceptance.
The overhead system carries electrical current to the vehicle via a
suspended wire called the catenary (slotted cable) along the track
layout. The catenary wire is suspended on a messenger wire between
poles that are typically spaced every 50 metres.
The overhead system will require sizing for temperature extremes to
prevent sag in the summer and ice build-up in the winter, to achieve
this, and maintain constant tension in the catenary wire, a system
with counterweights is integrated into the support poles.
Two wire catenary systems exist where an additional catenary wire acts
as the current return. These are predominantly found in systems where
the electrical current cannot be passed into the rail for reasons of
isolation or risk of stray current. The two wire system and its
additional wire necessitates the use of two collectors or two trolley
poles which are at risk of icing and poor contact. In addition the
negative and positive of the supply are in close proximity and require
careful isolation to prevent short circuits across the traction power
supply system
The minimum size of catenary wire is related to mechanical strength
and is related to line speed of the LRV, the overall resistance of the
wire and the current required for the vehicle. Thicker wire reduces
volt drop and power loss at the increased expense and visual intrusion
of the wire. It is not common to operate a system with different wire
sizes, for reasons of electrical safety.
To reduce wire size, there are three options for the designer:
Reducing the spacing of the traction power substations, with the
result of having more substations.
Increasing the working voltage.
Provide on board power storage.
Techniques of overhead system design and installation can be married
with modern mechanical support structures to improve the look and
aesthetics of the system.
Like third rail, overhead systems require similar maintenance and
safety techniques and there is a good technical understanding
worldwide. The result of overhead systems being widely accepted is
that there are a number of competitive manufacturers to choose from.
A major disadvantage in Ottawa is that poles, messenger wires and
catenary wire can be loaded by frequent ice build-up and the
supporting structures will need to be able to compensate for the
additional weight during the winter season.
In-Ground Power rail (APS- Innorail)
Currently the only In-Ground Power Rail system or APS (Alimentation
Par Sol) system is Alstom’s Innorail, which is a relatively new
concept which removes the controversial overhead wires and poles, and
places the catenary underneath the vehicle as a contact strip. In
reality this is similar to the third rail principle, except the
contact strips are only energised directly underneath the vehicle to
ensure maximum safety of pedestrians. As a safety precaution, once the
vehicle passes over the contact strip the device is grounded to remove
any residual current.
Figure 2 - Alstom In-ground power rail
The system is in operation in a few European cities, which have a much
milder climate, and therefore does not represent conditions that would
be expected in Ottawa. When located on a paved roadway, the contact
strip is exposed slightly above the tie or paved surface and a
consequence is that the contact strip may suffer from ice and salt
build-up across the conductors that may result from freezing rain and
poor drainage, in a typical Ottawa winter.
As part of this project, Alstom were asked how this could be mitigated
and they responded that some form of ice scraper could be fitted at
the front of the train to clear this away, the area around the contact
strip would have to be designed with good drainage and the contact
strip could be electrically heated to keep the strip clear. All of
these options will add to the cost and complexity of the system.
As with third rail, Innorail provides a major advantage in the tunnel
area as the bore size can now be reduced to its minimal size.
Furthermore the Innorail system is now a maturing technology which
also supports mixed operation with catenary and provides the best
aspects of both systems. As Innorail can be used in the tunnel areas
it is not exposed to the harsh Ottawa climate and the only areas where
it would pose some risk to system operation are the exposed visually
sensitive areas.
An obvious major disadvantage is that there is only one manufacturer
that has successfully implemented this system. Reports of its
maintenance difficulties have been keenly discussed but are related to
the initial Bordeaux system which was the pilot project. As the system
is predominantly buried below ground it has had an early history of
unreliability which has been masked by the ability of the vehicles to
also run on batteries through the unpowered sections. The mitigation
against powered sections remaining live will require further safety
analysis.
The system requires many smaller, in-ground power control segments
that may reduce the overall system reliability and availability;
however in balance this method may be safer than the permanently live
third rail system.
As the system is relatively new the ability to recruit experienced
personnel will be severely limited and as such additional training
will be required to service and maintain the components.
One important aspect of APS is that the weight of the vehicle
increases by approximately 1000kg, leading to increased running costs
and power consumption, but more importantly the ability to regenerate
energy into the power distribution system is no longer possible.
Therefore the vehicle either has to store the energy locally or
dissipate this into a brake resistor (see the regeneration discussion
below), which must also be carried in the vehicle.
The complexity of APS will also require additional design effort in
track layout, drainage and ice and snow clearance.
The ability of APS to operate in combination with a 1500VDC system has
also been assessed and there may be complex issues to resolve with
compatibility.
Of more of a mechanical nature, gradient changes also have to be
managed to ensure the contacts remain electrically connected to the
contact strip as the train moves up and down hills.
Inductive Power Transfer IPT (Primove)
There are currently two manufacturers of similar Inductive power
transfer systems; Wampfler AG and Bombardier.
The Wamplfer AG system is the more mature and has two formats:
In track loop (shown below).
Local inductive coils to assist with charging on board storage devices
at strategic points on the network.
As the name implies, IPT utilizes the inductive coupling between two
electrical circuits, one based at the track level and one located
underneath the vehicle, to transfer the required electrical energy
without the need for a direct (conductive) electrical connection as
required by APS.
The process is not new and can be found in transformers and induction
motors. The effectiveness and the efficiency of the energy transfer
depend on the degree of coupling (or the mutual inductance) of the two
circuits.
The amount of mutual inductance and therefore efficiency is increased
by reducing the separation between the two circuits. To improve
inductive coupling further the number of windings on the coils of both
circuits can be increased however, in the case of a mass transit
solution, it is typically more cost effective to increase the number
of windings on the vehicle circuit rather than placing a large number
of turns in the multi-loop coils in the track bed.
The Wamplfer system has two variants; one has the in-track loop laid
continuously along the complete alignment, to provide energy
continuously to the vehicle. This approach needs neither batteries for
energy storage nor other on-board energy sources, such as a diesel
engine, although the vehicle can be complemented by these.
The second variant has discrete coils located at various locations
along the route, to permit rapid charging of on-board energy storage
devices, typically batteries.
Figure 3 Wampfler -IPT (Continuous Inductive loop)
Figure 3 shows the Wampfler continuous inductive loop system. The
track supply provides electrical energy to an in-ground loop of
electrical cable. This loop has track capacitors to tune the loop to
the track supply frequency, thereby increasing the amount of current
flow. The high currents create strong magnetic fields and consequently
transfer more electrical power to the vehicle. The pick-up is
installed on or underneath the vehicle and arranged to be in close
proximity to the track, in order to maximize the mutual coupling with
the magnetic field created by the track loop. A variable frequency
inverter converts the rectified DC voltage to a variable voltage;
variable frequency (VVVF) supply in order to control the speed and
torque of an AC induction motor that propels the vehicle. It should be
noted that although the example shows an AC induction as the drive
motor, it is expected that a PWM converter could also be used to drive
a DC motor.
While there are a number of successful applications of continuous IPT,
These applications are specialized and have low speed and low power
requirements. None have the power capacity to provide a typical 600 kW
required by an electric vehicle. The continuous IPT system has not yet
been tested with a transit vehicle and, at this time, may not be a
viable candidate for Ottawa.
Bombardier’s Primove is currently a working prototype system and
therefore carries some risk in implementation. It is currently only
fitted to a 1-km test track and has not reached the maturity level
expected of a modern transit system.
Inductive power transfer systems offer some major advantages over
electrical contact systems as the device works primarily from
inductive or magnetic coupling underneath the vehicle.
The Primove system can be seen as a variation of the vehicle carrying
its power supply transformer as in the case of the 25kVAC system. As
such there may be a weight penalty associated with the train-based
equipment and therefore subsequent operating and running costs.
However the literature available shows a large air gap transformer
with a small loop acting as a primary winding and the vehicle
supporting the transformer and secondary inside.
Transformers operating with large air gaps are not uncommon; however
the design of the transformer is unknown. It is highly likely that the
primary is fed with an alternating current to maximise coupling
efficiency and the secondary voltage within the vehicle is then
converted into DC. It is important to note that both the Wampfler and
the Bombardier systems also make use of alternative storage
technologies (ultra-capacitors and batteries as described later). The
bulk of the energy is derived from the on-board storage units with the
IPT providing the ‘top-up’ of energy, through the in-ground induction
loops to keep them electrically charged.
The “in-ground” or buried induction method of power transfer offers a
high degree of safety as the primary induction loop, is insulated and
unexposed to the public. It is contact-less, meaning that there is
little or no maintenance involved, with the added advantage that no
catenary is required.
The insulation of the system also provides a degree of protection from
the climatic conditions experienced in Ottawa and therefore it
promises to offer a higher degree of reliability. However like
Innorail, the track-based infrastructure to support the primary
windings and the control of the various electrical sections is likely
to be costly.
Depending on the frequency of operation the magnetic or inductive
coupling may also produce some local electromagnetic effects.
There is currently no information on the possibility of regeneration
of energy and in the absence of any information from Bombardier, it is
very difficult to speculate if this is actually possible.
Regeneration /Ultra-capacitors, batteries and energy storage
Regeneration
Regeneration or Regenerative braking is a process where the energy
supplied to the vehicle is reconverted back into electrical energy and
supplied to other equipment when the brakes are applied. Unlike
internal combustion engines, this is the major benefit with motors and
electrical systems as they can minimize waste energy, reduce annual
power consumption and therefore running costs. In terms of
sustainability an electrical system that provides for regenerative
braking is a better solution for overall energy efficiency.
Regenerative braking is the conversion of the train's kinetic energy
to electrical energy by using the traction motors as a generator. The
generated electrical energy flows as current back into the supply
system or into other connected loads. In principle this is easier with
DC electrification than with AC electric railways, because AC systems
require the phase and frequency of the generated electricity to be
matched to that of the overhead line equipment, although AC
regenerative systems are common.
With a DC system, the vehicle cannot easily return any surplus power
back to the Hydro Ottawa power grid, however if other vehicles are
operating on the same track section then the excess power can be
transferred to another vehicle. If no train is available then a
braking resistor is used to dissipate the energy as heat.
With AC systems regeneration is more complex but is still possible
under thyristor control.
As the overhead lines are fed from different phases of the grid and
the overhead wire is fed in distinct sections this can be difficult to
accommodate. Along neutral sections a dynamic braking resistor is
required for when the train is required to slow down. However, the
power converters of a modern AC train can perform regenerative braking
reliably. The regenerated AC energy is able to return to the supplying
grid and be used elsewhere. The regenerated power from an AC system in
fact is a reverse load on the power distribution system, which results
in a slight rise in the system voltage. This rise in voltage results
in an overall reduction in energy supplied by the generating stations
on the grid network.
Regenerative braking is the most efficient on a busy line. Some
reports indicate that DC regeneration is more effective when 6-10
train per hour are expected and will lead to a 12-16% energy saving
and AC regeneration is effective at 2–10 trains per hour and
represents a 12% energy saving. As real examples, Lisbon metro
regenerates 30% of its power and Delhi Metro regenerates 34%. When
considering that 5-15% of the operating cost of a light rail system is
attributed to electrical power consumption and that 60-80% is
attributed to traction power, it is easy to understand the priority in
reducing overall running cost.
Earlier AC and DC electrical systems used rheostatic brake resistors
to absorb the regenerated power, however this necessitated loads to be
switched in or out of circuit depending on system load and so is not a
favoured approach by today’s standards.
The ability to regenerate power provides major savings for an operator
over the lifetime of the network and therefore reduces the
environmental footprint. Moreover there is a reduction in wheel and
brake pad wear and an improvement of the mechanical braking system,
which assist in minimizing the overall running cost of the vehicle.
It should be noted that a train doesn’t use electric braking for its
whole deceleration cycle. Once it gets to a lower speed, electric
braking (the effect from regeneration) blends into friction braking
from either pneumatic brakes or electric track brakes. During electric
braking the train control software can efficiently blend the levels of
regenerative, rheostatic, friction and pneumatic braking, providing a
safe, efficient and smooth brake.
Storage of energy
In a traditional electrified rail system, and in the absence of
another vehicle on the catenary, the regenerating vehicle is forced to
waste the regenerated energy as heat into a brake resistor, which
leads to localised temperature rises on the vehicle or dissipation of
heat while the vehicle is stationary. The waste heat can cause
uncontrolled temperature increases in or around the vehicle, which in
turn leads to early component failure. To mitigate this effect the
vehicle requires additional cooling and power, which leads to
increased running costs. When a train is stopped at a station area,
the dissipated heat will also cause a higher ambient temperature rise,
which necessitates additional air-conditioning for that location,
which leads to higher running costs.
To even out the power usage the electrical system should offer a means
of energy storage in the following locations:
At the wayside: By having the energy storage at the wayside in a
number of strategic locations, the vehicle carries no additional
weight and the energy storage system can be separately housed and
temperature controlled. However if the power section fails due to a
circuit breaker or fault the device will not be available for local
power storage.
On the vehicle: The train will have additional weight to carry, but
has a secondary source of power in the event of a section losing
power. This means that the vehicle can operate (depending on energy
storage capacity) to the next powered section. Mannheim LRV can
operate at lower speed of 26km/h for 500m without catenary power and
more importantly in the case of Ottawa, if the vehicle experiences
poor contact on the overhead catenary due to ice formation, it will be
able to maintain speed until electrical contact can be regained. On-
board storage coupled with the support of in-ground rail or inductive
power may allow the vehicle to travel through the greenbelt and
parkway without catenary.
An additional benefit of energy storage is the ability to have more
flexibility in the placement of traction power substations such that
the limitations of permissible volt drop associated with catenary line
length are reduced.
Storage technology
A number of technologies have surfaced to allow the recovery of the
regenerated energy these broadly fall into three formats:
Rate of charge/
discharge
Life expectancy
Cost/power storage
Power density /weight
Limitations
Competition
Ultra-capacitor
Very short charge time
High
High
6kWh/kg
Cost
Sole sourced
Flywheel storage
Short charge time
Unknown
High
4kWh/?
Safety /
Under development
Fewer manufacturersbut existing proprietary knowledge.
Battery
Long charge time
Limited life
Low
30 – 160Wh/kg
Weight /Maintenance
Many
Potential application of storage technology
OCS free
Peak power smoothing
Frequent service and service stops
Infrequent service and service stops
Ultra-capacitor
Limited OCS free use
Yes
Yes
No
Flywheel storage
Limited OCS free use
Yes
Yes
No
Battery
Yes
Limited use for smoothing
No
Yes
Ultra-capacitor (Maxwell industries)
The Ultra-capacitor or ‘Super-capacitor’ is a newer technology that
uses the properties of an electric double layer capacitor (two layers
of carbon either side of a porous dielectric material sandwiched
between the outer electrodes), which enables very high capacitance but
at a low operating voltage.
Large numbers of these are arranged in series to provide the correct
working voltage at the expense of a reduction in series capacitance
and these series capacitors are then banked to retain the required
system capacitance. Maxwell industries claim working voltages up to
1500VDC.
The advantage of the ultra-capacitor is that it has a high charge/
discharge rate and can absorb the immediate energy produced by
regeneration. In effect the ultra-capacitor has battery storage and
can propel or power the system for short durations. The low ESR
(Equivalent Series Resistance) means that power loss in the device is
small and the units can run at typically 95% efficiency.
Figure 4 - Vycon Flywheel cross-section
The Vycon Flywheel shown in Figure 4 is representative of flywheel
technology. Simply, it is a motor with mass, which is spun using the
regenerated power from the train. This mass continues to revolve in
virtual vacuum and magnetic bearing, which removes friction losses and
allows the unit to spin indefinitely (although there is some gradual
degradation in speed over time). The unit will produce power when the
overhead catenary system requires additional capacity such as another
vehicle entering the powered section.
An important feature of the flywheel is its compactness and the
ability to locate the unit either within the vehicle or outside near
the traction power substation. Location of the unit on the vehicle
will incur some weight penalty and therefore additional operating
cost. There also may be a risk with having high speed rotating
machinery in close proximity with passengers and the effects of
inertial energy on the vehicle may also need consideration.
Maintenance history of the units is unknown and the vacuum sealing is
quite specialised, however the core technology of mass and brushless
motor is mature. There is a small delay in charging the rotational
mass, therefore there will be some minor power conversion losses.
Battery (Various manufacturers)
Battery storage is a proven and mature technology. It provides a
relatively good weight to power ratio and low cost. One of its major
disadvantages is that the battery is affected by temperature, which at
low temperatures results in loss of capacity, and at high temperatures
can cause plate buckling which causes short circuits and loss of
voltage, or in extreme cases can result in electrical fires. A common
misconception is that the battery can be rapidly charged and
discharged, however, although the device is resilient to rapid charge
cycles and deep discharges this can result in some loss of battery
life expectancy and overall performance. A further disadvantage is
that most batteries require routine maintenance and inspection and
also regular charge and discharge cycles to maintain peak performance.
Battery technology is mature and widely understood and the choice of
competitors ensures that costs are kept to lower values. The more
lightweight higher capacity battery types are quite specialised and
fewer manufacturers exist due to patent protection.
Dual power systems
One of the important aspects of an electrically powered vehicle is the
flexibility in power system design. Most manufacturers will
accommodate a client’s design requirements and so decisions on the
technology implemented should always be tempered with a detailed
analysis of the cost-risk-benefits and the practicalities of
developing a mixed power system.
A dual power system is generally considered when there are areas of
city which force a restriction in the use of overhead catenary for
power transfer for perhaps reasons of clearance, effects of stray
current or visual sensitivity in the surrounding area.
The adoption of a catenary system with additional attention paid to
its generic design and pole placement will carry less of a risk in
comparison with the merging and ongoing development of two separate
power systems. However the benefits of a dual system should not be
overlooked and with an ‘all-electric vehicle’ the ability to lower the
pantograph during operation in the tunnel will realise significant
cost benefits in tunnel construction due to the potential in bore size
reduction. In comparison a diesel electric vehicle will allow
significant reductions in overhead infrastructure and minimise the
impacts of utility relocation due to possible effects or risks
associated with stray current.
Dual power systems will broadly take the following formats:
Catenary – Onboard power storage.
Catenary – In –ground power rail (APS including some onboard storage).
Catenary – Induction power Transfer (IPT)
Diesel-Electric
In all four formats there will be a consequential increase in weight
and running cost and the ability to regenerate into the power system
may be reduced or lost. Note that third rail is not considered a
candidate as part of a dual power system as the location of the power
collection paddles at mid-wheel height poses an electrical hazard if
another means of powering the train is provided and the subsequent
electrical isolation/protection fails.
Catenary – Onboard power storage Combination
A dual power system would operate mainly from catenary with the
vehicle operating from batteries or ultra-capacitors for short
unpowered sections of up to 500 metres (batteries will allow for
greater distances than ultra-capacitors). The on-board storage would
then recharge once the vehicle has reached the catenary section on the
opposite side. There is a risk of ‘stranding’ of the vehicle and
consequent disruption to the network if a battery failure or
electrical storage fails. The vehicle cannot regenerate in the
unpowered section and so energy will be lost as heat in the brake
resistor.
Catenary – In ground power rail (Innorail) Combination
This system is a likely candidate as there are a number of Innorail
systems already operating in dual power mode and therefore it is
becoming a more mature technology. A risk area will be its use in
exposed external areas; however a number of suggestions have been made
to mitigate this and are roughly in line with the methods proposed for
protecting turnouts and other rail infrastructure. Of particular
interest must be its inclusion in the tunnel area where the system is
not excessively exposed to the harsh climate. The use of Innorail will
allow the train to lower its pantograph before entry into the tunnel
area and run on Innorail through to the portal exit whereupon the
pantograph will be raised on the other side.
There are some design challenges to ensure the pantograph is lowered
and raised before and after the tunnel and that ice and snow build up
do not affect operation, however these are not insurmountable and have
effectively been achieved, albeit in different environments.
If a Catenary-In–ground power rail system was enhanced with additional
power storage most unplanned failure scenarios may be mitigated.
Catenary – IPT Combination
There is little data on the working of the IPT systems, however it is
not unreasonable to assume that mixed catenary, energy storage and IPT
is possible as with Innorail. However it would be expected that
regeneration would be less efficient over the inductive loop and more
complex within the vehicle. The smaller coil based loops would not
permit efficient regeneration.
Diesel-electric
A number of European cities use a propulsion method which allows the
vehicle to be powered by a mix of electrical overhead catenary in
densely populated areas, and run on the power generated by a diesel
combustion engine outside of cities. For Ottawa, one important aspect
of this technology is that the Diesel- Electric vehicle can run on
diesel power out of the tunnel and once in confined areas can switch
to electric power; where the risk of exhaust pollution is considered
too great.
Most of the major vehicle manufacturers offer a diesel-electric dual
mode vehicle:
Alstom’s - Regio Citadis.
Bombardier’s -Flexity, Talent.
Siemens - Combino.
Ansaldo-Breda – (dual power buses but no information on LRV’s,
although reports indicate that they exist)
The dual mode vehicle has a number of advantages:
The implementation of overhead catenary can be implemented in stages
over longer periods, therefore lowering capital costs.
The need for relocation of utilities in the non-electrified areas is
minimised as there is only need for utility relocation for reasons of
access rather than stray current protection, therefore cost and
impacts to highways are minimised.
Similar to BRT, the right-of-way can be established early on and at
comparable costs, which then permits easier migration to electric LRT
once ridership is established.
It is a flexible technology. In certain vehicles, engine can be
removed as retrofit and vehicle returned to electric only operation.
The vehicle can be refurbished at a mid-stage lifecycle and converted
to all-electric LRT.
In the event of a power failure the vehicles can operate and provide a
reduced service.
Its perceived disadvantages are:
Depending on vehicle type, the turning radius can be limited by the
Cardan shaft connection from the diesel engine to the truck.
The vehicle has to carry the additional weight of the diesel engine
and its fuel.
Low floor vehicles limit the ability of mounting the engine underneath
the vehicle. Engines can protrude into passenger area and reduce space
or require to be fitted to the roof space.
Diesel, although requiring high temperature or pressure to ignite, is
nevertheless a flammable fuel.
Noxious fumes and particulates produced by the exhaust of a diesel
engine increase the risk of Eczema and Asthmatic conditions for
passengers.
Additional weight requires increased power needs within the electrical
powered sections.
If poorly controlled, the noise of the diesel engine can be fatiguing
on passengers.
Diesel engines require more regular maintenance than a pure electrical
system.
The system requires strategic filling stations for fuel.
Operational costs are related to fluctuating oil prices.
Examples of Diesel -electric vehicles
Two dual mode low floor vehicles manufactured by Stadler are used on
the ‘River line’ New Jersey and by Capital Metropolitan Transportation
Authority (Capital Metro) in Austin Texas. These are effectively
vehicles fitted with diesel generators that provide power for the
electric traction motors with no pantograph, although reports state
that the vehicle is available in mixed diesel engine /overhead pickup
configuration.
One of the major benefits of the diesel generator /electric drive from
Stadler is that the vehicle has a better turning radius than that of
the shaft driven vehicles.
Of significant importance are the dual mode vehicles used in Europe in
the cities of Kassel and Nordhausen.
Figure 5 – Gelenktriebwagen used in New Jersey and Austin (picture of
Swiss overhead catenary vehicle)
Kassel (Regionalbahn) Tram trains
Kassel has a large LRT network of 122km with a mix of vehicles. To
reduce electrification costs Kassel operates dual mode Alstom Regio
Citadis vehicles that are fitted with roof mounted diesel generators.
The use of roof mounted diesel generators ensures that the city
maintains the use of a low floor vehicle for improved accessibility.
However, these vehicles have a reduced standing capacity due to the on-
board storage of the fuel.
Figure 6 - Kassel Tram
NordhausenTram trains
The Nordhausen vehicle is based on the Siemens (formerly Duewag)
Combino Duo. This is a 750VDC electric vehicle with 180kw Diesel
engine generator. Of particular note is Nordhausen’s population size
and density: 44,742 people and 421 people /km2 respectively.
Figure 7 - Nordhausen Tram-Train
The use of the Combino Duo minimizes the cost of electrification of
the entire city and therefore reduces the total cost of installation
and infrastructure in the city centre.
The picture below shows a typical loss of standing space attributed to
the extra equipment required for diesel-electric power.
Figure 8 - Inside of the Combino Duo
System Implications
Safety
Safety is paramount in any public transit system as this increases
passenger confidence and therefore builds ridership.
Any exposed power system has significant risk associated with it and
behaviour and work patterns around the system must be modified and
controlled to maximise public safety and the safety of the operating
personnel.
The primary mitigation for an abnormal electrical system failure will
be either;
Emergency electrical isolation of the supply, or
Localised ‘Intertripping’ between substations.
This is to prevent:
The immediate risk and danger of equipment malfunctioning and/or
electrocuting /injuring passengers and personnel, and
The danger of fire spreading in the Tunnel and Depot.
Isolation also prevents:
The danger of a train being powered while being serviced/ repaired
To maximize safety and assist in the detection, communication and
management of such events the electrical power system should be
complemented with the following:
Installation of system wide and local emergency stop push-button, CCTV
and panic alarm system.
Installation of early warning fire detection/alarm systems.
Adequate training of staff and liaison with fire and emergency
services regarding electrical fires and tunnel evacuation techniques.
Installation of interface systems that will disable the CRV supply
whilst the LRV is under maintenance or repair on the track.
Stray current
Stray current is the effect of current passing from a DC source to
earth via a buried conducting surface and is caused by:
Metal objects coming into contact with ballast and rail, or
Failure or breakdown of insulation.
It should be noted that AC systems do not suffer the noticeable
effects of stray current associated with DC systems.
The separation of the DC power system from the electrical ground is
very important, as a failure to insulate causes the stray current to
damage or weaken buried metallic objects (both old and new) and the
facilities owned by the transit operator or others in the locality. In
turn this leads to excessive maintenance and repair.
Typical examples of metallic objects found in an urban rail system are:
Rebar in the supporting walls, platforms and tunnels
Bridge decks
Support Piers
Bolts and fixings
The degree of insulation between the power system and electrical earth
is a compromise between the need to control any accessible metallic
objects that have a touch voltage, and the need to limit any stray
current leakage.
As previously described, the system will be operating a negative-
return traction power system; where the running rails will form the
return conductor path, and unlike domestic supplies, these are
deliberately not connected to ground (the exception is the Maintenance
and Storage Facility, which under normal conditions is grounded
separately).
In the absence of stray current control the return current follows the
least resistance path to earth and in the case of soil and ferrous
objects causes an electrolytic (Anodic) effect which can rapidly
corrode any electrically conducting objects and in severe cases can
lead to structural failure.
Effects of stray current
Causes problems for utilities due to current flow on utility pipes and
cable sheaths and causes electrolytic corrosion
Reduces power efficiency of the DC system
Causes corrosion to adjacent ferrous or conductive objects
Damages bridge bearings, structures and pipes
Can cause leakage of liquids
Damages domestic power and telecommunication services
Can cause explosion in pipes.
Stray current mitigation measures
Many modern transit systems have a number of corrosion mitigations and
procedures to eliminate stray current and its corrosive effects:
Provide secondary measures of stray current collection using collector
mat underneath the rails. This also has the benefit of allowing the
regular measurement of current but also allows remote monitoring and
sectional isolation to determine leakage paths.
Monitor stray current at appropriate collector mat zones or ground
electrodes.
Measure the system voltage at each collector mat (Rail to Ground tests).
Regularly measure track to earth resistance.
Ensure that there is a high resistance path for any leakage between
rail and earth.
Provide isolation of rail and tie or alternatively provide isolation
mat underneath track bed.
Ensure design does not inadvertently provide path to ground through
items that are connected to track .i.e. from rail heaters or switch
machines.
Provide cathodic protection to control corrosion on unprotected buried
structures (Pipelines carrying flammable materials).
Keep track clear of debris and dirt through regular maintenance,
particularly at crossings or paved areas.
Provide monitoring points at substations to measure stray current.
Electromagnetic Interference and Electromagnetic Compatibility
The choice of power system must consider the effects of EMI on
surrounding areas and the electromagnetic compatibility of equipment.
One of the disadvantages of a higher voltage AC system is that the
conversion equipment produces considerable electrical noise and
electromagnetic radiation which requires careful analysis and
filtering. These effects can interfere with local radio reception,
contaminate domestic supplies and cause intermittent problems with
electrical equipment. In the instance of AC systems in remote
locations this is not necessarily a problem, however the high voltage
catenary and proximity to residential areas in city environments may
be challenging in preventing the catenary from radiating or coupling
with adjacent electrical apparatus and will therefore necessitate
larger electrical clearances.
It should be noted that the DC systems also suffer from similar
effects but as this is at a lower voltage, some effects are less
pronounced and controllable with appropriate filtering.
Operation in extremes of temperature
The climatic conditions of Ottawa pose some significant challenges to
the system designer. There are few examples that emulate the same
climate, with the exception of Calgary and Edmonton; both of which are
DC catenary based systems.
The annual mean temperature range can vary between -15 degrees Celsius
in winter to +26.5 degrees Celsius in summer. Wind-chill factors in
winter and humidity in summer also bring about higher extremes.
Three notable weather aspects that will present design challenges are:
Freezing rain, which can cause additional loads on catenary or coat
contact surfaces so that electrical contact cannot be made and prevent
adequate drainage.
Thermal swings – rapid temperature fluctuation which can cause thermal
shock on external components or rapid condensation.
High humidity. – Causing poor cooling or heat dissipation leading to
equipment infant mortality or premature in-service failures.
Comparable weather systems
St Petersburg (Russian Federation) – Using PTMZ and Siemens vehicles
Month
Temperature
Relative humidity
Average Precipitation (mm)
Wet Days (+0.25 mm)
Average
Record
Min.
Max.
Min.
Max.
a.m.
p.m.
Jan
-13
-7
-32
3
86
84
35
21
Feb
-12
-5
-33
3
81
73
30
17
March
-8
0
-26
12
85
70
31
14
April
0
8
-13
20
79
65
36
12
May
6
15
-4
27
69
57
45
13
June
11
20
2
29
68
53
50
12
July
13
21
5
33
75
61
72
13
Aug
13
20
1
31
79
61
78
14
Sept
9
15
-2
29
86
68
64
17
Oct
4
9
-8
18
88
78
76
18
Nov
-2
2
-18
12
89
85
46
18
Dec
-8
-3
-23
5
88
86
40
22
Ottawa
Month
Temperature
Relative humidity
Average Precipitation (mm)
Wet Days (+0.25 mm)
Average
Record
Min
Max
Min
Max
am
pm
Jan
-16
-6
-36
12
83
76
74
13
Feb
-16
-6
-37
12
88
73
56
12
March
-9
1
-37
26
84
66
71
12
April
-1
11
-19
30
76
58
69
11
May
7
19
-6
34
77
55
64
11
June
12
24
1
36
80
56
89
10
July
14
27
3
38
80
53
86
11
Aug
13
25
2
38
84
54
66
10
Sept
9
20
-4
39
90
59
81
11
Oct
3
12
-10
31
86
63
74
12
Nov
-3
4
-23
22
84
68
76
12
Dec
-13
-4
-37
13
83
75
66
14
Helsinki Finland – Using Adtranz (Bombardier) vehicles
Month
Temperature
Relative humidity
Average Precipitation (mm)
Wet Days (+0.25 mm)
Average
Record
Min
Max
Min
Max
am
pm
Jan
-9
-3
-33
7
89
87
56
20
Feb
-10
-4
-30
12
89
82
42
18
March
-7
0
-26
15
86
70
36
14
April
-1
6
-14
21
81
66
44
13
May
4
14
-6
26
70
58
41
12
June
9
19
0
31
72
59
51
13
July
13
22
5
33
76
63
68
14
Aug
12
20
4
30
83
67
72
15
Sept
8
15
-4
24
89
72
71
15
Oct
3
8
-10
18
91
79
73
18
Nov
-1
3
-16
11
90
86
68
19
Dec
-5
-1
-28
9
90
89
66
20
Power requirements
System power requirements are difficult to determine without knowledge
of the number and type of vehicles used, operating patterns and
applied technology.
As a guide, traction power substations are typically rated at 1 – 2MW
(MW or MVA). The number of traction power supplies is related to
overall track length and are spaced at approximately 1.5 to 1.75 km’s
depending on working voltage and electrical system design. The
approximate power consumption of the system will be in the region of
5kWh/km to 10kWh/km travelled.
Operating Characteristics
The operation of the power distribution is paramount for safe working
and operational reliability. Energy storage systems on-board the train
will have local control systems to maintain power and will result in
additional weight and loss of space. Catenary, third rail and in-
ground systems will require a control system that will be housed at
the maintenance and storage facility. The line will be broken into
electrical sections and at local traction power supply substations
information regarding the performance of the electrical system will be
conveyed back to that operations and control centre within the
maintenance and storage facility. The system will either be
automatically monitored predefined limits and/or manually controlled
by operations room personnel.
Continuous monitoring of the system is required to maximise passenger
safety and to safeguard against ongoing electrical system failures,
failures which can be produced through natural component performance
degradation or though unplanned events such as fallen trees across the
live electrical system.
In the event of a fault condition the operator will isolate a section
for maintenance or will prevent passage by removing power from the
power distribution system.
Maintenance
Maintenance is a key aspect of the system as this maintains
operational performance and safety. Routine inspections on equipment
(mainly during the night) will be required to meet suppliers’ warranty
but to also identify weaknesses in the system due to natural wear and
tear from the vehicles. The simpler and fewer components a system has,
the more reliable it will be and the less spares are required to
maintain operations, resulting in minimisation of operating and
capital costs.
Third rail systems represent the lowest spares need but require some
regular maintenance and visual inspection due to their ground level
implementation. However replacement and renewal is very straight
forward and takes very little time. Wear of contact components is
compensated by spring loaded shoes on the vehicle which engage with
conductor rail.
Overhead catenary requires additional spares as the mechanical
components are smaller and wear accordingly. The current collector at
the top of the pantograph is spring loaded and compensates more for
terrain than wear. Contact wires are staggered to ensure wear is even
across the current collector of the vehicle.
Ice build-up and broken branches can affect a catenary or even cause
it to fail. As such rewiring equipment and cherry-pickers are required
to allow maintainers to inspect and re-instate the equipment.
As Innorail and Primove are relatively new systems there is little
information on maintenance aspects and some of the earlier knowledge
of the implementation of Innorail in Bordeaux should be cautioned as
this represented some early development.
However despite the attractiveness of the removal of traditional
catenary systems, any in-ground system will have a subsequent increase
in installation and maintenance costs of the equipment. Also, as the
equipment is ground–based, it is exposed to a very harsh environment
from the Ottawa weather and potentially exposed to contamination from
salt and can be considered a less than ideal location. Maintenance of
buried contact rail and electrical equipment may be difficult and
result in additional maintenance expense over the life of the system.
Costs
Throughout this paper there has been discussion of relative costs and
any cost of a system must be broken down into:
Initial capital costs. The adoption of new technologies not only
incurs some cost but also risk in implementation.
Spares. The number of extra parts required to be held to ensure
availability of the system and quick replacement of failed components.
Ongoing maintenance costs. Newer technologies have not yet exhibited
failure modes and so costs are difficult to predict long term.
In addition the choice of system must also take into account the risk
that certain technologies tie an operator into a potential sole source
and will run the risk of:
Future obsolescence or cessation of technology and the consequential
potential one-time buys.
Losing the Manufacturer due to merger or competition.
Escalating cost imposed by the manufacturer.
Poor adoption of technology by other customers.
The figures below are derived from a technology comparison report and
an interesting comparison can be seen that despite the general
acceptance of OCS in the USA and Canada, IPT with additional storage
can provide additional budgetary savings and reduce infrastructure
costs.
CAD (Million)
Infrastructure
Vehicle
Maintenance
Energy
Total
%
Million/per km
Single LRV +pantograph and OCS
20.8
88
163.2
110.88
383
100%
38
LRV without OCS and with IPT charging stations + battery
2.4
91.2
159.68
77.6
331
86%
33
LRV without OCS and with IPT charging stations + Supercapacitor
2.4
94.4
158.08
77.6
332
87%
33
In ground (APS)
?
?
?
?
1149
347%
115
Applicability to Ottawa
Aesthetic Concerns
Overhead Catenary Systems
Aesthetics of the power system are mainly based on the visibility of
the messenger wire and catenary wire, along with the poles and related
electrical equipment. Traction power supplies and ancillary equipment,
although large can be placed in rooms and buildings and out of the
view of the public. Public sensitivity is generally heightened when
the system travels through inhabited areas or attractive natural
surroundings.
The use of In-Ground, Inductive Power, or Third Rail systems is
attractive, as they present no visual clutter to the casual bystander
or resident. However their potential for unreliability in the Ottawa
climate must not be forgotten. It should be noted that the initial
fitment of Overhead Catenary does not prevent the future migration to
APS or IPT after the system has been built.
Grass track
The use of grass track encourages biodiversity, softens the impact of
the infrastructure and minimises the visual impact of the track.
However grass can encourage improper drainage and can lead to ice
build-up and increases in stray current when not maintained. The use
of grass in the Ottawa climate should therefore be explored in advance
or as part of a future study after implementation.
Conclusions and Recommendations
Assess the use of a mixed system using Overhead Catenary and an In-
Ground (Innorail) or Inductive Power System in the tunnel area to
reduce bore size, however the development of this and the long term
benefits in terms of sole source suppliers should be questioned.
High voltage AC catenary power systems should not be considered for
reasons of increased weight of the vehicle and public and operating
personnel safety.
650-750VDC is the North American standard for overhead catenary. A
move to 1500VDC would necessitate greater electrical clearances and
more highly rated components.
The benefits of operating 1500VDC must be weighed against operating
650-750VDC with additional storage capacity.
The overall benefit of 1500VDC will be in the cost, flexibility and
quantity of the Traction Power Substation locations and this cannot be
resolved without further analysis of the electrical system.
To reduce risk, the City of Ottawa could build a pilot track for test
runs in winter to explore the feasibility of vehicle performance and
also to train maintainers/installers early in the process.
Appendix A: Power systems in North America
System
Passenger Stations & Car Stops
Double track length (km)
Power supply voltage (DC)
No of substations
Substation Rating
(MW)
Power transfer
Calgary-Train
31
29.3
600
17
2
Catenary and Trolley
Charlotte (Lynx light rail)
15
15.45
750
?
?
Catenary
Chicago Metra Electric(Metro)
49
1500
?
?
Catenary
Baltimore, Central Corridor
28
28.6
750
14
1
Catenary
Boston, Green Line & Mattapan
83
44.4
600
12
3-6
Trolley
Buffalo, MetroRail
14
10.3
650
5
2
Catenary
Cleveland, Blue/Green
33
21.1
600
6+
?
Catenary
Dallas, DART LRT
34
32.2
750
?
?
Catenary
Denver, RTD LRT
17
22
750
?
1
Catenary and Trolley
Edmonton, LRT
10
12.3
600
8
2
Catenary
Houston Metro Rail
16
12.1
?
?
?
Catenary
Jersey City & Newark, NJ Transit
29
23.8
750
4+
?
Catenary and Trolley
Los Angeles, Blue/Green/Gold
36
66.3
750
21
1.5-3.0
Catenary and Trolley
Minneapolis
17
19.3
750
?
?
Catenary
New Orleans, Streetcars
55
14
600
?
?
Trolley
NICTD South Shore line (Commuter rail)
22
75
1500
10
?
Catenary
Philadelphia, City & Suburban
217
49.6
600/635
4+
?
Trolley
Pittsburgh, South Hills
59
27.4
640
6
6
Catenary and Trolley
Portland, MAX
46
52.5
750
34
0.75
Catenary and Trolley
Portland, Streetcar
24
8.1
750
5
0.3
Trolley
Sacramento, RT LRT
30
25.4
750
15
1
Catenary and Trolley
St. Louis, Metrolink
18
26.5
750
12
1.5
Catenary
Salt Lake City, UTA LRT
16
24.4
750
?
?
Catenary and Trolley
San Diego Trolley
48
72
600
33
1
Catenary and Trolley
San Francisco, Muni
215
35.6
600
12
2-8
Trolley
San Jose, VTA LRT
41
43.1
750
15+
1.5
Catenary and Trolley
Seattle/Tacoma
5
0.8
750
2
?
Catenary
Toronto, Streetcars
625
75.5
600
?
?
Trolley
Vancouver, Canada Line ( metro)
?
?
Third rail
Note the trolley system is essentially the same as the DC OCS however
the trolley pole replaces the pantograph system allowing a simpler
overhead and construction.
CON044279
©2001-2009 City of Ottawa
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